The content of regular Crawler excavators,liugong backhoe,articulated backhoe loader, jcb excavator maintenance way .


 The content of regular Crawler excavators maintenance:
① I tested After 250 hours of operation, the fuel filter and additional fuel filter should be replaced; Check the clearance of the engine valves.
② Daily maintenance; Check, clean or replace the air filter element; Clean the interior of the cooling system; Check and tighten the track plate bolts; Check and adjust the anti tension of the track; Check the intake heater; Replace the bucket teeth; Adjust the clearance of the bucket; Check the level of front window cleaning solution; Check and adjust the air conditioner; Clean the floor inside the driver's cabin; Replace the crusher filter element (optional accessory). When cleaning the interior of the cooling system, wait for the engine to fully cool down, slowly loosen the water injection cap, release the pressure inside the water tank, and then release the water; Do not perform cleaning work while the engine is working, as high-speed rotating fans can pose a danger; When cleaning or replacing the coolant, the machine should be parked on a level surface; To replace the coolant and corrosion inhibitor.
in my project Inspection items before starting the engine. Check the level and height of the coolant (add water); Check the engine oil level and add engine oil; Check the fuel level (add fuel); Check the hydraulic oil level (add hydraulic oil); Check if the air filter is clogged; Check the wires; Check if the horn is functioning properly; Check the lubrication of the bucket; Check the water and sediment in the oil-water separator.
④ Every 100 maintenance items. Arm cylinder head pin shaft; Arm foot pin; based on my experience Arm cylinder rod end; Stick cylinder head pin shaft; Connecting pins for boom and arm; Stick cylinder rod end; Bucket cylinder head pin shaft; Half link connecting pin; Arm and bucket cylinder rod end; Bucket cylinder head pin shaft; Stick connecting rod connecting pin; Check the oil level inside the rotary mechanism box (add engine oil); Drain water and sediment from the fuel tank.
⑤ Maintenance items every 250 hours. Check the oil level inside the final drive box (add gear oil); Check the electrolyte of the battery; Replace the oil in the engine oil pan and replace the engine filter element; Lubricating rotary bearings (2 locations); Check the tension of the fan belt and adjust the tension of the air conditioning compressor belt.
⑥ in my project Maintenance items every 500 hours. Simultaneously carry out maintenance projects every 100 and 250 hours; Replace the fuel filter element; Check the height of the lubricating grease on the rotating small gear wheel (add lubricating grease); Check and clean the radiator fins, oil cooler fins, and radiator fins; Replace the hydraulic oil filter element; Replace the oil inside the final drive box (only for the first time at 500 hours, and once every 1000 hours thereafter); Clean the air filter elements inside and outside the air conditioning system; Replace the hydraulic oil vent filter element.
⑦ Maintenance items every 1000 hours. Simultaneously carry out maintenance projects every 100, 250, and 500 hours; Replace the oil inside the rotary mechanism box; Check the oil level (return oil) of the shock absorber housing; Check all fasteners of the turbocharger; Check the clearance of the turbocharger rotor; Check and replace the tension of the generator belt; Replace the anti-corrosion filter element; Replace the oil inside the final drive box.
⑧ Maintenance items every 2000 hours. Complete maintenance projects every 100, 250, 500, and 1000 hours first; Clean the filter screen of the hydraulic oil tank; Clean and inspect the turbocharger; Check the generator and starter motor; Check the engine valve clearance (and adjust it); Check the shock absorber.
⑨ Maintenance lasting over 4000 hours. Increase the inspection of the water pump every 4000 hours; Add the item of replacing hydraulic oil every 5000 hours.
⑩ based on my experience Long term storage. When the machine is stored for a long time, in order to prevent rusting of the hydraulic cylinder piston rod, the working device should be placed on the ground; Clean and dry the entire machine before storing it in a dry indoor environment; If the conditions are limited to outdoor storage, the machine should be parked on a well drained cement floor; Before storage, fill up the fuel tank, lubricate all parts, replace hydraulic oil and engine oil, apply a thin layer of butter on the exposed metal surface of the hydraulic cylinder piston rod, remove the negative terminal of the battery, or store the battery separately; Add an appropriate proportion of antifreeze to the cooling water based on the minimum ambient temperature; Start the engine once a month and operate the machine to lubricate all moving parts and charge the battery; Turn on the air conditioner to cool down and run for 5-10 minutes.


Writer: Jacky(Haiqinmachinery-Jacky)-Mr Jacky Wang working at HaiqinTop machinery since 2006 year,he have a lot of experience for sales wheel loader/backhoe loader/Telehandler /excavator and he also professional for every kinds of technicals , can give customer good service and Technical Guidance.Also give customers 24 hours service every day. www.haiqintop.com